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Standalone machines, process cells and integrated automation for resin lens manufacturing.
Discuss This ProductLine equipment · Not a full-line photograph
SELECTION AT A GLANCE
Check the workpiece and process before discussing equipment configuration. Suitability depends on sample and process assessment.
Confirm integration scope against loading methods, existing interfaces, site layout and cycle time.
OVERVIEW
HULK ROBOT provides standalone machines, process cells and integrated production-line solutions for resin lens manufacturing. The six equipment types shown are mold assembly handling, lens casting, tape removal, demolding, edging handling and edging. Each photograph represents its own process equipment, not a panoramic view of one delivered line.
Yes. Start with a standalone machine or process cell rather than replacing the entire line. Identify handling, tray-change or process-waiting issues, then confirm interfaces and upstream/downstream cycle times.
The final combination depends on the process route, material condition, tray specifications and layout. Mold collection after demolding, lens edging and finished-part collection must be considered together. Individual machines' nominal output figures must not be treated as the throughput of an integrated line.
Provide lens and mold specification ranges, tray photographs or drawings, the process flow, existing equipment information, target cycle time, floor space and the main issues. Begin with a review of the information, then determine whether samples and an on-site assessment are needed.
The figures shown are from existing company equipment documentation. Lens specifications, process requirements, handling, tray changes and upstream/downstream waiting affect effective throughput. Agree on samples, test conditions, quality criteria and acceptance methods before implementation; actual performance is subject to sample tests and the project technical agreement.
This shows the demolding section of resin lens automation, not a complete configuration covering every process.
PROCESS & MODULES
Automated loading and unloading for mold assembly, with a robot serving the assembly machine. The existing specification states at least 400 lenses/hour and storage for 12 unloading trays. For small batches, the operator enters the assembly quantity on the touch panel; the robot follows the setting and switches unloading trays automatically. One operator can attend three machines.
Fully automatic resin lens casting, available in two-station or four-station configurations. The four-station configuration is specified at 700 lenses/hour. Automatic loading and unloading modules are optional. Automatic loading holds 12 trays; unloading can accommodate inclined, vertical and flat trays.
Removes sealing tape from cured resin lens molds. The machine accommodates two trays; the operator changes trays. The existing specification states 1,200 mold tape-removal operations/hour.
Demolds resin lenses at approximately 1,100 lenses/hour. It can be combined with tape removal, automatic mold tray loading, edging loading/unloading and edging equipment to connect tape removal, demolding, separate A/B mold collection, lens edging and finished-lens collection.
Feeds material into and removes material from an edging machine. It accommodates two trays and is specified at 900 loading/unloading operations/hour. One operator can attend three to four machines, depending on the production arrangement.
Edges resin lenses at approximately 900 lenses/hour. Programmable upper and lower chamfering allows the A and B sides to be chamfered separately or simultaneously. Chip collection removes debris cleanly to avoid entanglement and blockage inside the machine.
ENGINEERING & DELIVERY
START WITH YOUR SAMPLE
The information below helps us assess equipment suitability and process requirements. Performance and acceptance criteria must be confirmed through sample testing.
This link opens your email app; nothing is sent automatically. Confirm shipping details before sending physical samples. Do not send unredacted customer data.
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